
Additional inventory can increase sales, improve product availability and allow a business to benefit from a favourable purchase price. It can also tie up cash in goods that sell more slowly than expected. For this reason, the decision to purchase additional stock should not begin with the available loan amount or the discount offered by the supplier.
Before placing the order, the business should determine the full cost of preparing the product for sale, the margin remaining after all variable costs, the number of units required to reach the break-even point and the level of sales needed to recover the cash before the financing repayment date.
The last two figures are not always the same. A batch of goods may already generate an accounting profit while still failing to produce enough cash because some products remain in the warehouse.
Inventory financing may make economic sense when the additional goods respond to confirmed demand, their sale generates a sufficient margin and cash returns to the business in time to service the obligation.
Examples include:
A volume discount alone is a weaker justification. A lower purchase price improves the unit margin only if the business can sell a sufficient share of the larger batch without excessive markdowns, storage costs or loss of value.
Assessing an inventory purchase does not require an extensive financial model. It should, however, include five figures that describe both profitability and liquidity.
Margin answers whether a sale creates value. A cash flow forecast shows when that value will become money available in the bank account. Both areas must be analysed together when a business invests in inventory.
The purchase price is only the first part of the cost. Goods may require transport, insurance, customs clearance, inspection, repacking, labelling and warehouse intake. Some items may be damaged or fail to meet quality requirements.
A simplified formula is:
Full unit cost = all costs of purchasing and delivering the batch / number of units accepted for sale
Assume that a business orders 2,000 units of a product:
The full cost of one unit is PLN 88. If 50 units are rejected during inspection and the cost cannot be recovered, the remaining 1,950 units must absorb the cost of the entire batch. The unit value then increases from PLN 88 to approximately PLN 90.26.
If the business imports goods, it should add the relevant customs duty, currency conversion and other transaction costs. Net and gross amounts should not be mixed in a net calculation. The treatment of VAT depends on the tax position of the business and should be checked with its accountant.
The difference between the selling price and the purchase cost is not yet the amount that remains in the business. A sale may generate marketplace commission, payment processing fees, picking costs, a delivery subsidy, affiliate commission and return costs.
Contribution margin is useful when assessing additional inventory:
Contribution margin per unit = selling price after discount - full unit cost - variable selling costs per unit
In our example:
The contribution margin is approximately PLN 35.82 per unit.
If a promotion is planned, the calculation should be repeated using the discounted selling price. A 10% price reduction does not reduce the margin by 10%. Its impact may be much greater because the full product cost, picking and many other expenses do not fall together with the price.
The break-even point shows how many units must be sold to cover the costs associated with initiating the purchase. Fixed costs for this decision may include a marketing campaign, product launch, additional warehouse space and the cost of financing if they do not change with each unit sold.
Break-even point in units = fixed costs of the decision / contribution margin per unit
Assumptions for the example batch:
The business must sell approximately 922 units to cover the fixed costs associated with the purchase. This is 46.1% of the ordered batch.
This result does not mean that the business will recover all cash spent on 2,000 units after selling 922 units. The unsold portion remains in the warehouse. It has value, but it is not money available to repay an obligation.
This distinction is particularly important when a purchase is financed with a loan. The cost of the goods is recognised in the financial result as individual units are sold, while the supplier or finance provider expects payment on a specified date.
In the example, the business spent:
The total cash outflow is PLN 209,000. After deducting commission, picking, delivery and the expected cost of returns from the selling price, each unit sold generates approximately PLN 123.82 in cash available to recover the earlier expenditure.
Cash recovery threshold = total expenditure to be recovered / cash from one unit sold after variable costs
The result is approximately 1,688 units, or 84.4% of the entire batch.
After half of the batch has been sold, the decision is already slightly profitable, but the simplified cash flow still shows a shortfall of PLN 85,175 before all cash spent has been recovered. This difference mainly reflects capital remaining in unsold inventory.
The business should therefore calculate more than the total number of products it must eventually sell. The pace of sales before instalment dates, supplier payments and other obligations is equally important.
For products sold regularly, a business can use inventory turnover and days inventory held. These metrics do not replace a forecast for specific SKUs, but they help compare the planned purchase with the existing pace of operations.
Inventory turnover = cost of goods sold / average inventory value
Average inventory = (inventory value at the beginning of the period + inventory value at the end of the period) / 2
In the second formula, the opening and closing values should first be added together and then divided by two.
Days inventory held = average inventory value / cost of goods sold x number of days in the period
If average inventory is PLN 300,000 and annual cost of goods sold is PLN 1,800,000, the inventory turnover ratio is 6 times per year. The simplified number of days inventory is held is approximately 61 days.
A new purchase equivalent to six months of typical sales requires a different justification from replenishing eight weeks of inventory. Turnover should also be calculated separately for each category. Strong sales of bestsellers can conceal products that barely leave the warehouse.
We explain this mechanism in more detail in our article on how inventory turnover affects liquidity in retail businesses.
The financing amount should not be based on the full order value if the business can cover part of the expenditure with later revenue or supplier credit. A forecast is needed to show the cash position after each week or each material payment date.
The model should include:
The maximum cash gap is the largest negative difference between cumulative inflows and cumulative outflows, increased by the required safety buffer.
In this simplified schedule, the largest gap is PLN 176,000 in week two. If the business also wants to retain a PLN 30,000 operating buffer, it should secure a total of PLN 206,000 in available funding capacity. This does not necessarily mean taking out a loan of that amount. Some of the gap may be covered with the business's own funds, a credit facility, supplier credit or delivery divided into tranches.
The forecast should also include slower sales and delayed settlement. A single base table shows the plan. A more difficult scenario reveals the business's actual margin for error.
A supplier may offer to reduce the price from PLN 80 to PLN 74 if the business doubles its order. At first glance, the business saves PLN 6 on each unit. The assessment should cover the entire change:
The discount provides a PLN 12,000 benefit on a batch of 2,000 units compared with a price of PLN 80. If the larger batch requires additional financing costing PLN 9,000 and generates PLN 6,000 in additional storage costs or markdowns, the apparent saving becomes a PLN 3,000 additional cost.
The unit price is only one component. Profitability depends on the total cost of holding inventory until it is sold.
Remaining inventory is not automatically a loss. Its real value, however, depends on the possibility of selling it later. A year-round product may retain its full utility, while a seasonal collection, electronics quickly replaced by a new model or goods with a short shelf life may require a markdown.
The model should include three values for ending inventory:
If the business has the right to return unsold goods to the supplier, it should check the deadline, fee, transport cost and required condition of the products. A right of return can significantly reduce risk, but only when the terms are included in the agreement and can realistically be met.
The purpose of the purchase and the way money will return to the business help determine which solution may be suitable.
The PaveNow Growth Loan can be used to finance inventory, marketing and other expenses related to business growth. Eligibility, amount and terms depend on an assessment of the business and the complete transaction. Explore the PaveNow Growth Loan
If the inventory purchase is connected to a specific seasonal opportunity, our guide explains how to finance inventory for Black Friday and Christmas.
Financing increases the scale of the decision. If the forecast is accurate, the business may benefit from higher sales. If demand is weaker, it is left with both inventory and a repayment schedule.
Warning signs that require particular caution include:
In this situation, the business can reduce the batch, divide the delivery into tranches, test the product, negotiate staged payments or use financing only for the faster-moving portion of the order.
Before signing an agreement and sending the order to the supplier, it is worth checking:
The profitability of an inventory purchase does not depend solely on the margin or a lower purchase price. The number of products sold before payment dates and the length of time money remains in the warehouse also matter.
The full unit cost prevents the margin from being overstated. The break-even point shows the minimum sales needed to cover the costs. The cash recovery threshold reveals what share of the batch must be sold before the business actually recovers the funds spent on the purchase, campaign and financing.
Well-matched capital can help maintain product availability and increase sales. A safe plan, however, leaves room for slower turnover, a lower selling price and part of the inventory remaining in the warehouse longer than expected.